Description
Product Overview
The Multi-Dose Pen Injector Semi-Automatic Assembly Machine (HT1045-001) is a precision-engineered solution for high-volume production of energy-storage pen injectors. Featuring a rotary disc multi-station architecture with servo-driven gantry press-fitting, this system ensures consistent assembly quality while maintaining operator safety through dual-operator synchronized start controls.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | HT1045-001 |
| Architecture | Rotary disc multi-station with servo-driven gantry |
| Dimensions (L×W×H) | 1800mm × 1700mm × 2100mm |
| Power Supply | AC 220V ±10%, 50Hz |
| Air Pressure | 0.5–0.7 MPa |
| Operator Configuration | Dual-operator synchronized start |
| Vision Inspection | Integrated press-fit gap detection |
| Control System | Full HMI with audit trail, batch tracking, user management |
Assembly Process Flow
- Component Loading: Automated feeding of pen injector components to designated stations
- Press-Fitting: Servo-driven gantry executes precision press-fitting operations
- Vision Inspection: Real-time gap detection ensures assembly quality
- Quality Verification: Automated rejection of non-conforming units
- Output Collection: Qualified assemblies transferred to output station
Key Components
- Rotary Disc Platform: Multi-station indexing system for sequential assembly operations
- Servo Gantry System: High-precision press-fitting with programmable force control
- Vision Inspection Module: CCD camera-based gap measurement system
- Safety Interlock System: Dual-operator synchronized start with emergency stop
- Component Feeders: Vibratory bowl feeders with orientation mechanisms
Intelligent Control System
The machine features a comprehensive HMI (Human-Machine Interface) that provides:
- Audit Trail: Complete traceability of all assembly operations
- Batch Tracking: Real-time monitoring of production batches with serialization
- User Management: Multi-level access control with operator authentication
- Recipe Management: Programmable parameters for different product variants
- Statistical Process Control: Real-time SPC charts and trend analysis
- Alarm Management: Comprehensive fault diagnosis and troubleshooting guides
Safety Features
- Dual-operator synchronized start buttons for operator safety compliance
- Emergency stop buttons accessible from all operator positions
- Safety light curtains and interlock guards on all access points
- Automatic shutdown on detection of abnormal conditions
- Compliance with CE safety standards and GMP requirements
Maintenance & Service
The system is designed for minimal maintenance with the following features:
- Preventive Maintenance Schedule: Built-in maintenance reminders based on cycle counts
- Quick-Change Tooling: Modular design for rapid changeover between product variants
- Diagnostic Tools: Self-diagnostic routines for troubleshooting
- Spare Parts Management: Recommended spare parts inventory list included
- Technical Support: Remote diagnostics capability and 24/7 technical support hotline
Applications
Ideal for pharmaceutical and biotechnology manufacturers producing:
- Multi-dose pen injectors for diabetes management
- Energy-storage pen delivery systems
- Reusable injection devices requiring precision assembly
- High-volume production environments requiring validated processes
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